Sensors & Measurement Systems for Metal Processing
KELK designs and manufactures highly accurate, high-technology electronic measuring and control equipment that endures extremely harsh conditions — the measurement systems steel, aluminum and Metal Processing producers rely on to keep hot and cold mills running inside spec.
ACOS
ALUMINUM CROP OPTIMIZATION SYSTEM — Automated End-Crop Optimization for Aluminum Hot Strip Mills
Contact Us About ACOSOne Measurement Architecture, Cast to Coil
KELK designs strain-gage force sensors and optical dimensional gaging as a single measurement architecture — so mill control systems get consistent, high-accuracy data from cast to coil.
Roll Force — Load Cells
Precision load cells that measure the force applied to work rolls, providing accurate data for mill setup, control, and product quality.
Learn more →Roll Force — Tension
Measures strip tension between mill stands to help maintain consistent gauge, shape, and flatness during rolling.
Learn more →Optical — Width Gage
Non-contact optoelectronic gages (ACCUBAND) that measure strip width and centerline deviation across hot and cold rolling applications, using CCD camera technology built to withstand harsh mill conditions.
Learn more →Optical — Crop Optimization
Automated systems that optimize the trimming of transfer bar head and tail ends in Hot Strip Mills, reducing material waste and improving production yield.
Learn more →Optical — Velocity & Length
Non-contact measurement of strip speed and length, providing accurate process data for mill control and production tracking.
Learn more →Optical — Thickness Gage
Precision measurement of strip thickness during rolling, supporting tight gauge control and product quality across the mill.
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The Rollmax Warranty
KELK Rollmax Load Cells are guaranteed against failure of any kind, however caused, for five full years — not just defects in material or workmanship. Mills that upgrade from other brands can calculate, in advance, what they’ll save in replacement cost alone.
Specified Into the Process — Not Bolted on After
From hot mill roughing stands to cold rolling finishing lines, KELK measurement systems are built into the process itself.
Roll Force, Tension & Crop Optimization
Load Cells measure roll force directly at the mill stand, while Looper Load Cell Assemblies derive strip tension for mill control systems. Crop optimization, camber, and hot metal detection systems work together to reduce scrap and improve yield across the roughing and finishing lines.
Non-Contact Measurement for Tight-Tolerance Strip
ACCUBAND width gages and laser thickness systems deliver accurate, non-contact measurement in the tight spaces of tension levelers, tandem mill exits, and slitter/rewinder lines — built for continuous, low-maintenance duty.
Force & Dimensional Gaging Under Continuous Load
Camber gages, plate outline systems, and the ALUMIVIEW Crop Optimization System give aluminum and plate producers the dimensional feedback needed to hold shape and reduce yield loss across long production runs.
Rugged Sensors for Mission-Critical Applications
Laser-based thickness, flatness, and contour gaging extend KELK's precision measurement capabilities to camshaft inspection, automotive glass, and other demanding inline process control applications.
Talk to a KELK Application Specialist
Get application guidance tailored to your mill — or download the full Roll Force, Tension, and Dimensional Measurement product line guide.